About 2 weeks ago, my wife and I were trying to figure out what we were going to be for Halloween. Last year we weren’t anything, and the previous year we were Bender and Leela from Futurama. So this year, we were attempting to find a nice couple’s theme. To spoil this year’s Halloween story early in this post, we’re going to be dressed as Belle and Beast from Disney’s Beauty and the Beast.
What the hell does that have to do with the ODST?
Well, fine sir (or ma’dame), there was a possibility that I was going to be Iron Man, and my wife would be Black Widow. But rather than settle for the horrible “Officially Licensed” costumes, I started searching for “how to’s: on building my own Iron Man armor. Seeing as how I created my Bender costume from scratch, I figured I could do a bang up job on Iron Man…

So I started searching ye ol’ Internet and found some pretty amazing videos of home made armor. As I clicked on the “Related Videos” from YouTube I started to fall further and further down the rabbit hole. Until I came upon a talented Mr. Ben Streeper from the 405th (http://www.405th.com)! Ben has a bunch of “how to” videos on YouTube for making your own Halo helmet and armor from Pepakura (paper 3D models) to Resin, Bondo, Mold Making, to finish! I’ve watched so many of his videos now that I can almost recite the processes front to back myself! So about 2 weeks ago I decided it was time to build and ODST helmet. With all of that knowledge, and creativity coming out the whazoo I tried to pace myself by promising to only make a pepakura (paper) helmet to start.  And, only once I had fully finished it and was extremely happy with it, would I commit to making a completely finished helmet that I could turn into a master mold, and cast duplicate helmets from.
So about a couple days after my decision to tackle this large project, I was off to the local Office Depot for some card stock paper. I dilligently spent the entire weekend, and most of the following Monday assembling and gluing my paper helmet. That Satuday, by around 5pm, I had assembled the front portion of the helmet and some of the right side. I thought is was the coolest thing ever to see this helmet take shape before my eyes. I must have stayed up until 3am working on the helmet. Mid Sunday I was about 3/4s done with the paper helmet and, totally amazed with its progress, I said to myself,  ”To hell with waiting, I better start getting my resin together!” I made trips to the local Wal-Mart, Harbor Freight & Tool, and Target to stock up on everything I needed! And by the end of the night Sunday I had completed the entire helmet, minus some small bottom helmet details. Those I finished on Monday, which I also called off our weekly Star Wars Roleplaying session (nerd alert!) to show my sweet ODST helmet to my friend which we then spent some time resin-ing it. I have to say I am pretty hooked! Tuesday I Rondo (mix of Bond and Resin) filled the helmet, Wednesday I started sanding and Bondo-ing any imperfections. Thursday I was itching to work on it, but decided that ZombieHood needs some love too, so me and Justin worked on our newest comic “The Journey“. Friday I was sanding, sanding, and sanding – filling a few low spots, then sanding sanding and sanding! I was out of town for the weekend, but when I returned on Sunday, I took up my dremel and mouse sander, and begain the arduous task of smoothing the helmet out. I have to say, if I hadn’t taken a semester of Autobody, I don’t think I would have been doing as good as I have. That’s not to say my helmet is immaculate, no, far from it. But it’s always a fantastic feeling to create something, even if it turns out as a pile of crap, I know this helmet will have some imperfections but that’s all what learning is about. If this helmet turns out even remotely successful, it will be an achievement for me! Once it’s finished I’ll be that much more excited to start on the next project!
So without further adieu, here are some small progress shots of my ODST Helmet!
 
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